From Cracks to Clarity

Cason t -

Hello and welcome back to another post!

Over the week, I spent my time attempting to make some of the pieces for the board. While my attempts were successful in their shape, there were some issues with the original method I used. For the pieces, I used a metal wire to act as an internal skeleton and a base for the clay to be built around. In theory, this method would be great as I could almost use it as a skewer for each individual section of the chess piece. However, an issue that arose was cracking, specifically at the connecting points of the piece.

To connect pieces of clay together, you first score the clay and add some slip to make them stick together. Slip is a clay slurry, or really watery clay, used to join clay pieces. The issue with the wire was that it was difficult to fully connect the pieces together, and even though it visually looked fine, the drying process revealed the poor connection, showing cracks at the connecting points. In my research, the wire also posed another potential problem with cracking. Clay slightly shrinks as it dries, so when the wire is inside the piece, it doesn’t offer any give, leading to a buildup of tension and further cracking. Although the poor connecting job seems to be the larger problem.

From here, there are a few paths I can take. I could try using aluminum foil or, as I’m leaning toward, removing any internal material altogether so it is just the clay. I like the free-standing clay method the most, as I can connect the clay better. As shown in the pieces I made, when I scored and slipped the clay without the wire present, the clay didn’t crack.

One of the primary tools I used for the process was a pick and hook tool set for small details. I used a straight pick to score the clay and the back of the hook pieces to smooth the connecting parts of the clay to get rid of any visible gaps between the sections. While most places with visible smoothing still experienced cracking at the seams, a great visual example of the tool’s effects is the bottom piece. For the bottom, balls of clay were flattened into disks, scored and connected. Then, the back of the hook tool was used to smooth it. See you all next week with a lot more pieces in the arsenal!

broken piece

Bishop with internal wire.
pick
Pick and hook tools.
work
Workstation with lots of tools and a rook.

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Comments:

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    allison_h
    Hello Cason! Your pieces are looking great. They look just like the chess pieces I've seen on boards and it's so impressive that you're able to get them so smooth. Which piece is the hardest to make so far?
    katherine_v
    Hello, Cason! Your chess pieces look amazing, and I cannot wait to see how they will turn out in the end. I know absolutely nothing about working with clay, so it was cool to learn more about that process from your blog. How difficult is it to mold the clay the way you want it?
    nick_a
    Hey Cason! Getting your pieces to conform to a certain shape and look very smooth is truly remarkable. How long did it take for your chess pieces to dry? Did you notice the cracks at the end of the drying process or throughout the process?
    danielle_l
    Hiya, Cason! I'm so excited to see you working on the chess pieces; honestly that was the part I was most looking forward to in your blog. Your discussion of your method to avoid cracks was really neat, and those smoothing tools look great to work with. About how many pieces are you tackling per day, and what pieces have you attempted to make so far? Best of luck to getting it done!
    Mama Bear
    Wow, Cason! All the time and effort you’ve poured into this project is finally taking shape—quite literally! It’s so exciting to see your thoughts and ideas come to life. You never cease to amaze me. You’re simply incredible—my pride and joy!
    cason_t
    Hello Allison, So far, the most challenging piece to make has been the queen—it’s been tricky to replicate her details. The rooks have also been a bit frustrating due to some cracking issues, which has made fixing them quite time-consuming. Thank you for your comment!
    cason_t
    Hello Kathy, Molding clay into the desired shapes isn’t too difficult, but achieving identical pieces can sometimes be tricky. With the recent temperature increase, the clay has also started drying faster, which adds to the challenges. Thank you for your question!
    cason_t
    Hey Nick, I've noticed that each piece dries at different rates depending on factors like thickness and external temperature. Larger pieces made during cooler conditions would firm up in just a few hours and fully dry within about 12 hours. On the other hand, pawns created in hotter weather firmed up much faster—sometimes in as little as 30 minutes—and were completely dry within just a few hours. Cracks tend to become most noticeable when a piece is almost dry, which can make fixing them a bit inconvenient. Thanks for your comment!
    cason_t
    Hey Danielle, When I work, I usually aim to complete 2 to 3 pieces a day. Afterward, I review the other pieces to check if they need any touch-ups. So far, I’ve made all the pieces except the knight. I still need to remake all the bishops, as they require wire in their construction. Most of the pieces follow a similar process, but the knight is an exception—that’s why I haven’t tackled it yet. Thanks for your comment!

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