Week 10: Wrapping Up

Jack S -

Hello everyone and welcome to the final week of my senior project! I spent my time tweaking some final design details to make my device slightly more comfortable and wearable. First, I decided to add another actuator, meaning three fingers are now controlled by the device. In order to do this, I had to shrink the size of each actuator so that they can comfortably fit right next to each other (on the pointer, middle, and ring fingers). Once I made this adjustment, I also had to add a cover that can easily be screwed off at the tip of the actuator. This was needed so that I can easily spread the glove/balloon throughout the length of the actuator using tweezers, as it was now narrow enough to make spreading difficult from one side. Similarly to when I made the actuators removable, I took apart an old plastic bottle and used the threads and cap.

Another small change I made was using a longer zipper to make the entire device easy to remove. As you may remember, I originally had a zipper on the hand portion of the exoskeleton and it helped immensely with making the glove easy to put on and take off. Replacing this small zipper with a larger one spread this benefit to the device as a whole. 

This week, however, was not without challenges. As I mentioned earlier, I needed to attach the pressure sensor to the rest of my design. While soldering the circuit itself was straightforward, It was very difficult to connect the sensor. Since the sensor I am using is so thin and small, I accidentally burned off the end terminals when attempting to solder it. Luckily, the sensors came in a pack of 4, so I was able to take a fresh approach with the next one. Instead of soldering, I used a female dupont wire for each terminal. While this did work, I had to hot glue then tape the connection together so that it does not detach with a movement (as the terminals are so small they barely fit inside the dupont wire). 

Thank you to everyone who kept up with my project and I look forward to showing you my final product during my presentation!

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    david_t
    Hi Jack! I enjoyed reading through your design process over the past few weeks, and I am excited to see your final product soon. While creating a design and building it can often be a very challenging task, I am glad to see that you overcame the challenges and were able to make a product that you are proud of. As you think back on your experience, what part of the engineering design process was the most challenging for you, and what did you learn from it? I enjoyed reading through your blogs and seeing your progress, and I hope you learned a lot from this experience. Enjoy the end of your senior year!

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